Ion Milling System ArBlade 5000

SKU:HIT-arblade5000

The ArBlade 5000 is the most advanced broad ion beam system for producing exceptionally high-quality cross-section or flat-milling samples for electron microscopy.

Cross-section milling rate: 1 mm/hour (Si protrudes 100 um from the mask edge).

This instrument is equipped with a fast-milling Ar ion gun with a milling rate twice as high for cutting-edge performance, thus dramatically reducing the processing time for cross-section preparation.

A comparison of cross-section milling
A comparison of cross-section milling, Specimen: lead for mechanical pencil, Milling time : 1.5 hours. Left: IM4000PLUS. Right: ArBlade 5000.

Cross-section widths up to 8 mm

For large-area milling requirements such as electronic-device applications, a revolutionary cross-section milling holder design has been developed for wider-area fabrication.

Example of wide-area cross-section milling
Top: Example of wide-area cross-section milling. Specimen: electronic component. Milling time: 5 hours.
Left: Red frame, enlarged. Right: Image at left, enlarged.

Hybrid Model: Dual-Milling Configuration Available

The all new ion-milling system is equipped with both cross-section milling and flat milling modes for the most complex application needs. Equipped with multiple holders, the ArBlade 5000 system accommodates a wide range of applications.

Cross-section Milling

Used to produce wider, undistorted cross sections without applying mechanical stress to the sample

Flat Milling

Used for removing surface layer artifacts and final polish after traditional mechanical polishing techniques.

Cross-section milling vs. flat milling.
Left: Cross-section milling. Right: Flat milling.

Cooling Unit (factory fit only)

Cryogenic versions of the ArBlade 5000 provide active cooling of the cross-section milling stage during sample processing. An integrated liquid nitrogen dewar connected to the cross-section stage effectively removes heat induced during ion-beam milling from the shielding mask and sample.

ArBlade5000 with CTC
ArBlade5000 with CTC

The digital Cryo Temperature Control (CTC) unit allows operators to set a desired cooling temperature by placing a heater and sensor directly at the cross-section shielding mask so that a desired process temperature can be accurately maintained.

  • At the conclusion of cryo-milling, the specimen stage is gently warmed up to room temperature in order to avoid ice formation or water condensation on the sample surface.
  • Sample cooling can support damage-free cross-section milling of highly temperature-sensitive specimen such as polymers or soft metals. However, even with active cooling applied, it is important to choose proper processing parameters for best results. This is especially important for samples with low thermal conductivity because the heat generated at the direct ion-beam point of impact must first be effectively conducted to other regions of the specimen. The ArBlade 5000 with CTC provides high ion-beam currents even at lower “gentle” accelerating voltages and is, therefore, optimally suited for this and other processing techniques.
specimen with and without cooling
Specimen: Wood alloy
Left: Without cooling. Right: With cooling.

 

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